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FOUNDRY FACILITIES
 
-: UNIT - 1 :-
 
 
Machine Shop
 
 
 
Arc Furnace
 
 
 
Foundry Shop
 
 
  BHILAI :
1. PLOT AREA 40030 Sq.mt.
2. COVERED AREA 18046 Sq.mt.
(Melting, Moulding, Pattern Shop, Laboratory, Store, Office Buildings)
3. OPEN STORAGE 10000 Sq.mt.
(Scrap Yard, Mould Box Yard and misc. items)
4. CAPACITY PER         YEAR G.I. Castings 28,000 T, S.G. Iron 600 T , Steel Castings 1200 T.
5. MAN POWER
    No. of Workers
    No. of  Engineers and
    Supervisors


400
Managerial   20
Supervisor   52
Commercial  40
6. MELTING
Sl.no. Description Capacity Nos.
6.1 Cold Blast Cupola with mechanised charging 6 T/Hr 01
6.2 Cold Blast Cupola with mechanised charging 14 T/Hr 01
6.3 Medium Frequency Induction Furnace with 2 crucibles 3 T 01
6.4 Medium Frequency Induction Furnace 1T 01
6.5 Hot Metal Receiver (Track Mounted) 35 T 01
6.6 Lip Pouring Ladles 1 to 10 T 10
6.7 S.G. Iron Tea Pot Ladle 1T -3T 03
6.8 Bottom Pouring Ladles 1 to 3 T 03
7. SAND PLANT
Sl.no. Description Capacity Nos.
7.1 Green Sand Conditioning System  16 T/ hr  01
7.2 Batch Mixer Muller for Special application sand's 500kg 04
8. MECHANIZED MOULDING
8.1
Moulding machine ARPA 1300 with semi automatic 20 Moulds 01 line per hour with fixed box size of 1000 mm x 1000 mm, Ht. 200 mm (min.) 400 mm (max) along with dedicated Sand plant
9. HANDLING FACILITIES - FOUNDRY
Sl.no. Description Capacity Nos.
9.1 E.O.T. Crane 50/10 T 02
9.2 E.O.T. Crane 15 T 02
9.3 H.O.T. Crane 03 T 02
9.4 H.O.T. Crane 08 T 01
9.5 Mobile Crane (HYDRA) 05 T 01
10. HEAT TREATMENT
Sl.no. Description Capacity Nos.
10.1 Oil Fired Bogie Hearth Furnace 8M x 2.2M x 2.2M
with 6 thermocouples.
 05 T  01
10.2 Oil Fired Bogie Hearth Furnace 8M x 3.7M x 3.5M with provision for  9 thermocouple. 35 T 01
11. COMPRESSED AIR STATION
Sl.no. Description Capacity Nos.
11.1 Reciprocating Air Compressors 600 M3/hr 01
11.2 Reciprocating Air Compressors 600 M3/hr 01
11.3 Reciprocating Air Compressors 150 M3/hr 01
11.4 Reciprocating Air Compressors 1500 M3/hr 01
12. TESTING FACILITIES
12.1   CHEMICAL
Sl.no. Description Capacity Nos.
12.1 ARL 3100 Vacuum Emission Spectrometer 20 channels -- 01
12.2  MECHANICAL
12.2.1 Universal Testing Machine 60 T 01
12.3  METALLOGRAPHY
12.3.1 Microscope sieve analysis/clay testing/permeability mt.1000X -- 01
12.4  NON-DESTRUCTIVE TESTING
12.4.1 Ultrasonic Testing Machine -- 02
12.4.2 Magnetic Particle Insp 2000 Amps 01
12.4.3 Dye penetrant facilities -- --
13. PATTERN MAKING FACILITIES
Pattern shop fully equipped with wood working machines, Band Saws, Thickness Planners, Surface Planners/ Wood Working Lathes etc.
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